Product Description
The metallic magnesium production line is a specially designed rotary kiln, meticulously crafted to perfection by aligning with the unique calcining properties of dolomite. It adeptly fulfills the process demands of the renowned Pidgeon method for magnesium smelting, standing as the cornerstone equipment in the dolomite calcining system. The products emanating from this advanced rotary kiln are distinguished by their remarkable stability and consistently uniform quality,boasting high activity coupled with low ignition loss. The offerings fully satisfy the rigorous process requirements of the Pidgeon method for efficient magnesium smelting, thereby enhancing the magnesium extraction rate and optimizing silicon utilization. This leads to a significant reduction in the production efforts and consumption of metallic magnesium,making it the quintessential equipment for those in the magnesium industry, specifically tailored for calcining dolomite to perfection.
The comprehensive process of magnesium smelting encompasses several critical stages: starting with raw material storage, dolomite calcination, through to grinding, briquetting, reduction, and refining. Initially, raw dolomite is expertly crushed into qualified fragments (20-40mm) using a crusher. It is then meticulously sintered in a rotary kiln, followed by a cooling phase via a cooler. The material is subsequently ground into fine powder by a ball mill and pressed into balls using a ball press. Within the rotary or vertical kiln, dolomite undergoes calcination to become calcined white. This is then crushed and thoroughly mixed with ferrosilicon powder and fluorite powder, creating a dough-like consistency. This mixture is carefully placed into a heat-resistant stainless steel reduction tank, situated in a reduction furnace, and subjected to conditions of 1200-1250°C under a vacuum of 1.33Pa. The crude magnesium derived undergoes flux refining, ingot casting, and surface treatment to emerge as pristine finished magnesium ingots, ready for market utilization.
Product Parameters
| Basic parameters |
| Product Name |
Magnesium Production Line |
| Dimension |
Φ1.6x32m-Φ5.2×72m |
| Capacity |
10,000-200,000 Tons/Year |
| Fuel |
Coke oven gas, natural gas, coal bed methane, pulverized coal, etc. |
| Main Technical Specifications |
| Dimension/m |
Speed(r/min) |
Slope/% |
Capacity(t/h) |
Reducer |
Motor Model |
Motor Power |
| φ1.6×32m |
0.58-2.85 |
4 |
2 |
ZQ75-50 |
YCT250-4A |
18.5 |
| φ1.6/1.9×36m |
0.53-1.59 |
4 |
2.5-3 |
ZQ110-7 |
YCTZ50-4B |
22 |
| φ1.9×39m |
0.53-1.59 |
4 |
3-3.4 |
ZQ125-7 |
YCT315-4A |
37 |
| φ2.2×45m |
0.214-1.64 |
3.5 |
4-5 |
Main: ZS125-5 |
YCT315-4B |
45 |
| Auxiliary:ZQ40-40 |
Y112M-4 |
4 |
| φ2.5×50m |
0.62-1.5 |
3.5 |
5-6 |
Main:ZS165-5 |
YCT355-4A |
55 |
| Auxiliary:ZS50-1 |
Y160M-6 |
7.5 |
| φ2.5×55m |
0.62-1.5 |
3.5 |
5-6 |
Main: ZS165-5 |
YCT355-4A |
55 |
| Auxiliary:ZS50-1 |
Y160M-6 |
7.5 |
| φ2.8×55m |
0.62-1.5 |
3.5 |
6-7 |
Main: ZS165-5 |
YCT355-4B |
75 |
| Auxiliary:ZS50-1 |
Y160L-6 |
11 |
| φ3.0×60m |
0.5-1.5 |
3.5 |
7-9 |
Main:ZS165-3 |
ZSN-280-11B |
125 |
| Auxiliary:ZS50-1 |
Y160L-6 |
11 |
| φ3.2×64m |
0.4-1.5 |
3.5 |
8-10 |
Main:ZS130-16 |
ZSN-280-11B |
190 |
| Auxiliary:Zl50-1 |
Y180L-4 |
22 |
| φ3.5×70m |
0.4-1.5 |
3.5 |
12-14 |
Main:ZSY500-40 |
ZSN-315-082 |
280 |
| Auxiliary:Zl50-14 |
Y180L-4 |
22 |
| φ4.0×80m |
0.4-1.5 |
3.5 |
16-20 |
Main:ZLY630-35.5 |
ZSN-315-12 |
355 |
| Auxiliary:ZSY280-35.5 |
Y200L-4 |
30 |
Product Advantages
Product Advantages
|
Fuel combustion equipment: Use energy-saving burners to automatically control the air distribution volume and improve the thermal efficiency of the fuel. |
| There is a vertical preheater at the end of the rotary kiln, which makes full use of the high-temperature flue gas generated by the combustion of the rotary kiln to preheat the materials in the preheater. Through this, the materials can partially decompose in the preheater, increase the system output and improve thermal efficiency. |
| There is a vertical cooler at the head of the rotary kiln, which makes full use of the heat contained in the high-temperature whitened material of the rotary kiln to preheat the secondary air to 650°C, thereby improving the thermal efficiency and achieving good economic benefits. |
Main Products: At Shandong Bullis Metallurgical Engineering Co., Ltd., we proudly present an exceptional range of cutting-edge solutions, with our flagship offering being the State-of-the-Art Magnesium Kiln. Designed for high-capacity metal production, our products are crafted with precision and advanced technology to cater to the diverse needs of the metallurgical industry. Explore our lineup and discover how our innovations can propel your operations towards success.
Company Profile
Shandong Bullis Metallurgical Engineering Co., Ltd. is a proud subsidiary of the esteemed Heze Shuanglong Metallurgical Machinery Group, strategically positioned in the dynamic Shandong Province, China. The Shuanglong Group stands as a towering figure in the realm of large-scale industrial intelligent equipment manufacturing, showcasing a robust registered capital of 111.1 million yuan. Our expansive facilities span over an impressive 200,000 square meters, employing a dedicated workforce of more than 420 skilled professionals. Our core expertise lies in equipment manufacturing, production line design, research and development, commissioning, and comprehensive engineering general contracting. Our diverse business segments encompass metallurgy, building materials, chemical industry, environmental protection, and new energy. We pride ourselves on delivering holistic, one-stop equipment and engineering solutions tailored to our clients' unique needs.
| Our advantages |
30+ Years' Experience |
| 420+ Employees |
| 3000+ Successful Cases |
| 200000 m2 Factory |
| One-stop solutions provider for metallurgical engineering |
Certifications
Our Exhibitions&Partners
Packaging & Shipping
| Shipping Time |
1-6 months |
| MOQ |
1 Set |
| Shipping Port |
Qingdao/Tianjin/Shanghai/Liaoning/Guangzhou |
Services
1. Engineering Consulting and Design
We proudly boast a dedicated and highly skilled team of engineers ready to provide you with unparalleled consultation and design services. Our team is committed to crafting bespoke, energy-efficient metallurgical process designs that not only ensure seamless production but also guarantee exceptional stability and quality of your final products.
2. Customized Solutions
Bullis offers personalized metallurgical engineering solutions tailored to your unique requirements and specific site conditions. Our approach ensures that your project receives the attention and customization it deserves.
3. Equipment Supply and Installation
Bullis possesses formidable metallurgical equipment processing capabilities, complemented by our expert installation team. This synergy guarantees precise installation and rapid operational readiness of your systems.
4. Project Management and Implementation
Backed by extensive experience in project management, we are adept at orchestrating resources efficiently, ensuring all project phases align with the planned timelines and budget constraints. Our commitment is to deliver projects punctually while maintaining or exceeding the highest industry standards of quality.
5. After-sales and Maintenance Services
Regardless of when or where you require assistance, our responsive after-sales service team is poised to address and resolve your issues promptly. We provide routine equipment maintenance and comprehensive operator training, ensuring your operations remain at peak performance. their problems. Provide regular equipment maintenance services and operator training to ensure your production is always in top condition.
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