Product Description
High activity rotary kilnsystems are engineered with lime production in mind. This type of kiln serves as a cornerstone for the lime production process,transforming raw materials into high-quality lime through a sophisticated combination of rotation and internal combustion. It stands as the pivotal production line for creating exceptionally active lime products. The groundbreaking implementation of this energy-efficient and eco-conscious active lime rotary kiln, complete with a vertical preheater and vertical cooler, has revolutionized the conventional lime production methods, setting new standardsin the industry.
Our rotary lime kiln is a comprehensive system, featuring an advanced feeding system, a state-of-the-art preheating system, a precision calcining system, a highly efficient cooling system, and a streamlined finished product system, complemented by a robust kiln tail flue gas system. Designed for large-scale operations, it is the primary equipment of choice for major industries such as steel, alumina, and calcium carbide production.
Product Parameters
| Basic Parameters |
| Product Name |
High Activity Rotary Lime Kiln
|
| Dimension |
Φ2.5x40-5.2x72m
|
| Capacity |
150-1200 tons/day
|
| Fuel |
Coal, natural gas, coke oven gas, converter gas, blast furnace gas, generator gas, calcium carbide furnace exhaust gas, yellow phosphorus exhaust gas, etc. |
| Main Technical Specifications |
| Model |
Capacity/t/d |
Rotating Speed/r/min |
Main Reducer Model |
Main Motor |
Weight/t |
| Model |
Power |
| Φ2.5x40 |
150 |
0.62-1.5 |
ZS125-2-I |
Z2-92 |
40 |
143.6 |
| Φ2.8x42 |
200 |
0.5-2.503 |
ZSY355-50-I |
Z2-101TH |
55 |
199.8 |
| Φ3.0x46 |
250 |
0.67-3.76 |
NZZL130-15-I |
ZSN4-280-091B |
110 |
237 |
| Φ3.2x42 |
300 |
0.674-3.37 |
MSY56-28-II |
ZSN4-280-21B |
160 |
252.4 |
| Φ3.6x56 |
400 |
0.4-1.5 |
ZSY500-40 |
ZSN-315-072 |
250 |
387 |
| Φ3.8x58 |
500 |
0.4-1.5 |
ZSY500-40 |
ZSN-315-072 |
250 |
412 |
| Φ4.0x60 |
600 |
0.396-3.96 |
ZSY630-35.5-I |
ZSN4-355-092 |
315 |
487.51 |
| Φ4.0x64 |
800 |
0.398-3.98 |
ZSY710-35.5 |
ZSN4-355-12 |
420 |
598.5 |
| Φ4.88x70 |
1000 |
0.58-3.46 |
ZSY710-28-V |
Z4-400-32 |
550 |
821 |
Process Flow Chart: A comprehensive and detailed visualization of the operational sequence for the Advanced Rotary Kiln Furnace. This chart provides an intuitive understanding of the workflow, streamlining the metallurgical processes with precision and efficiency, ensuring optimal use of resources and energy.
Product Advantages
Product Advantages
|
It is very suitable for large-scale activated lime production lines with higher capacity. The production capacity can reach 150-1200 tpd. |
| The quality of lime is better with higher activity and larger specific surface area, which is currently the most important auxiliary material in steelmaking, aluminum making, calcium carbide and other related industries. |
| The rotary kiln has a simple structure, strong controllability, and is convenient for operation and maintenance. |
| It can burn fine-grained limestone and make better use of mine resources. |
| A rotary kiln with a vertical preheater installed at the end of the kiln can make full use of the exhaust gas at the end of the kiln to preheat the limestone, greatly reducing fuel consumption. |
| Industrial waste gas can be fully utilized as fuel for lime burning, such as blast furnace gas, converter gas, carbide furnace exhaust gas, blue charcoal furnace exhaust gas, etc. |
| The kiln head adopts the integrated design and construction of vertical cooler and kiln head cover, which has a small footprint, good sealing and good cooling effect. |
| Using pulse bag dust collector for dust removal, and the emission concentration is less than 10mg/Nm3. |
| High level of automation, reduce on-site operators, and make labor efficiency higher. |
Main Products: At Shandong Bullis Metallurgical Engineering Co., Ltd., we pride ourselves on an exceptional range of metallurgical solutions, spearheaded by our flagship product, the Advanced Rotary Kiln Furnace for Metallurgy utilizing Natural Gas Fuel. Our diverse lineup is crafted to meet the evolving demands of the metallurgical sector, ensuring maximum productivity and efficiency.
Company Profile
Shandong Bullis Metallurgical Engineering Co., Ltd. is a prestigious subsidiary of the renowned Heze Shuanglong Metallurgical Machinery Group, strategically nestled in the heart of Shandong Province, China. Shuanglong Group stands as a vanguard in the realm of large-scale industrial intelligent equipment manufacturing. Boasting a robust registered capital of 111.1 million yuan and sprawling over an impressive 200,000 square meters of factory space, the company employs a dedicated workforce of over 420 professionals. Shandong Bullis excels in a diverse array of operations including sophisticated equipment manufacturing, innovative production line design, comprehensive research and development, meticulous manufacturing, and precise commissioning. We offer extensive operation services and comprehensive engineering general contracting. Our expertise spans across metallurgy, building materials, chemical industry, environmental protection, and the burgeoning new energy sector, ensuring that our clients receive unparalleled one-stop equipment and engineering solutions tailored to their specific needs.
| Our advantages |
30+ Years' Experience |
| 420+ Employees |
| 3000+ Successful Cases |
| 200000 m2 Factory |
| One-stop solutions provider for metallurgical engineering |
Certifications
Our Exhibitions&Partners
Packaging & Shipping
| Shipping Time |
1-6 months |
| MOQ |
1 Set |
| Shipping Port |
Qingdao/Tianjin/Shanghai/Liaoning/Guangzhou |
Services
1.Engineering Consulting and Design
We have a professional and experienced team of engineers who can provide customers with early consultation and design services and tailor-made efficient and energy-saving metallurgical process design to ensure the smoothness of production and the stability of product quality.
2.Customized Solutions
Bullis is able to provide personalized metallurgical engineering solutions based on customers' specific needs and site conditions.
3.Equipment Supply and Installation
Bullis has strong metallurgical equipment processing capabilities and a professional installation team to ensure that the equipment can be installed accurately and put into use quickly.
4.Project Management and Implementation
With many years of project management experience, he can effectively coordinate the resources of all parties, advance the project in strict accordance with the scheduled time and budget, and ensure that the project is delivered on time and the quality meets or exceeds industry standards. "
5.After-sales and Maintenance Services
No matter when and where our customers need, our after-sales service team will respond quickly to solve their problems. Provide regular equipment maintenance services and operator training to ensure your production is always in top condition.
FAQ
1. Is Bullis company a manufacturer or trading company?
We are manufacturer and trading company, with more than 520 employees, 20+ years' experience, 200,000m2 factory.
2. Will turn key project be available for your company?
Yes, we have our own design institute, R&D department, equipment manufacturing workshop, engineering team, provide the customers with one-stop solutions for lime, cement, magnesium, chemical, energy industries.
3. How is the product packaged and shipped?
The package is suitable for oversea exporting. We can also choose a special package depending on customers' needs.
4. How long is the production and delivery time?
It depends on the inquiry, for some spare part in stock, we can delivery in 1-3 days. But for the whole project, normally need 3-12 months.
5. How long is the warranty? Does your company supply the spare parts?
Warranty Period: Enjoy peace of mind with a generous 12-month warranty on all main components, ensuring reliability and trust. We can supply spare parts at the most competitive prices, ensuring cost-efficiency and affordability.
6. How about the after-sales service?
We provide round-the-clock assistance with our 24-hour online service. Our commitment includes multilingual support, a dedicated professional technical team ready to solve your every problem, and, if needed, our engineers are available to travel to your project site to offer expert guidance and ensure seamless installation.
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