New Dolomite Magnesium Rotary Kiln Technology for High-Performance Production Solutions

Product Description

Introducing the Energy-Efficient Dolomite Stone Magnesium Production Line

Product Introduction
The metallic magnesium production line is an expertly engineered rotary kiln, meticulously crafted to align with the unique calcining attributes of dolomite and the precise requirements of the Pidgeon method for magnesium smelting. It stands as the cornerstone of the dolomite calcining system. This state-of-the-art products emerging from the rotary kiln exhibit consistently stable and homogenous quality, boasting remarkable activity and minimal ignition loss. This ensures full compliance with Pidgeon method standards for magnesium smelting, thus enhancing the magnesium extraction rate and optimizing silicon utilization, while substantially lowering the production and consumption costs associated with metal magnesium. It is the quintessential equipment for dolomite calcination within the magnesium sector, setting the benchmark for excellence.
The comprehensive magnesiumsmelting process spans raw material storage, dolomite calcination, grinding, briquetting, reduction, and refining. Initially, the raw dolomite is precision-crushed into optimal sizes (20-40mm) by specialized crushers, then sintered in a rotary kiln and cooled effectively by a sophisticated cooler. It is further pulverized into fine powder through advanced ball mill machinery and formed into balls using a high-performance ball press. The calcination occurs in a rotary or vertical kiln, transforming dolomite into calcined white. This is then meticulously combined with ferrosilicon and fluorite powders to create a perfect dough, placed in a heat-resistant stainless steel reduction tank, and subjected to reduction in a furnace, reaching temperatures of 1200-1250°C and a vacuum of 1.33Pa. The process culminates with the extraction of crude magnesium, followed by flux refining, ingot casting, and meticulous surface treatment to yield premium magnesium ingots.

Product Advantages
1) Pioneering Fuel Combustion Technology: Featuring cutting-edge energy-saving burners, our system automatically regulates air distribution, thereby maximizing the thermal efficiency of fuel usage.
2) The rotary kiln is equipped with an advanced vertical preheater, which expertly capitalizes on the high-temperature flue gas produced during rotary kiln combustion, efficiently preheating the materials within the preheater. This strategic move allows materials to undergo partial decomposition within the preheater, which escalatesthe overall system output while further honing thermal efficiency for optimal performance.
3) At the kiln's forefront lies a high-efficiency vertical cooler that brilliantly harnesses the heat from the high-temperature whitened materials of the rotary kiln, preheating secondary air to a remarkable 650°C. This sophisticated design markedly boosts thermal efficiency and delivers outstanding economic returns.

Main Technical Specifications

Dimension/m	Speed(r/min)	Slope/%	Capacity(t/h)	Reducer	Motor Model	Motor Power
φ1.6×32m	0.58-2.85	4	2	ZQ75-50	YCT250-4A	18.5
φ1.6/1.9×36m	0.53-1.59	4	2.5-3	ZQ110-7	YCTZ50-4B	22
φ1.9×39m	0.53-1.59	4	3-3.4	ZQ125-7	YCT315-4A	37
φ2.2×45m	0.214-1.64	3.5	4-5	Main: ZS125-5	YCT315-4B	45
				Auxiliary: ZQ40-40	Y112M-4	4
φ2.5×50m	0.62-1.5	3.5	5-6	Main: ZS165-5	YCT355-4A	55
				Auxiliary: ZS50-1	Y160M-6	7.5
φ2.5×55m	0.62-1.5	3.5	5-6	Main: ZS165-5	YCT355-4A	55
				Auxiliary: ZS50-1	Y160M-6	7.5
φ2.8×55m	0.62-1.5	3.5	6-7	Main: ZS165-5	YCT355-4B	75
				Auxiliary: ZS50-1	Y160L-6	11
φ3.0×60m	0.5-1.5	3.5	7-9	Main: ZS165-3	ZSN-280-11B	125
				Auxiliary: ZS50-1	Y160L-6	11
φ3.2×64m	0.4-1.5	3.5	8-10	Main: ZS130-16	ZSN-280-11B	190
				Auxiliary: Zl50-1	Y180L-4	22
φ3.5×70m	0.4-1.5	3.5	12-14	Main: ZSY500-40	ZSN-315-082	280
				Auxiliary: Zl50-14	Y180L-4	22
φ4.0×80m	0.4-1.5	3.5	16-20	Main: ZLY630-35.5	ZSN-315-12	355
				Auxiliary: ZSY280-35.5	Y200L-4	30

About Us
Shandong Bullis Metallurgical Engineering Co.,Ltd.stands proudly as a subsidiary of the esteemed Heze Shuanglong Metallurgical Machinery Group, strategically positioned in the industrial heartland of Shandong Province, China. The Shuanglong Group leads the industry as a pioneering titan in the realm of large-scale industrial intelligent equipment manufacturing. With a commanding registered capital of 111.1 million yuan, sprawling factory premises exceeding 200,000 square meters, and an inspiring workforce of over 420 dedicated employees, we are a powerhouse of relentless innovation. Our core competencies encompass a wide spectrum, including state-of-the-art equipment manufacturing, meticulous designing of production lines, cutting-edge R&D, precision-driven manufacturing, flawless commissioning, and seamless operation, alongside a comprehensive suite of engineering general contracting services. Our diverse business segments span from metallurgy, building materials, and chemicals, to environmental protection and new energy, delivering to our clients impeccable, one-stop equipment and engineering solutions meticulously tailored to their specific needs and visions.

Qualifications and Honors: At Shandong Bullis Metallurgical Engineering Co., Ltd., we take immense pride in our exemplary credentials and prestigious accolades. Our trailblazing Advanced Technology Energy Saving Dolomite Stone Magnesium Production Line for Magnesium Plant stands as a monumental testament to our unwavering commitment to excellence and innovation. Celebrated across the industry for our pioneering spirit and environmental stewardship, our products are lauded not only for their technological superiority but also for their steadfast adherence to global standards of sustainability and efficiency, ensuring we remain at the forefront of industry advancements and eco-friendly practices.
Customer Visit:
We warmly welcome you to immerse yourself in the unparalleled quality and cutting-edge innovation of our Advanced Technology Energy Saving Dolomite Stone Magnesium Production Line at our state-of-the-art facilities. At Shandong Bullis Metallurgical Engineering Co., Ltd., each visit unfolds as a unique opportunity to engage with our dynamic team, witness our advanced technological processes up close, and explore exciting potential for fruitful collaboration. We are passionately dedicated to providing an insightful and enriching visit, ensuring that every interaction is a testament to our steadfast commitment to excellence, innovation, and customer satisfaction, leaving you inspired and informed.