Reliable Dolomite Magnesium Processing Line with Customizable Options for Rotary Kiln

• Customization: Available
• Certification: CE, ISO
• Application: Chemical, Construction, Metallurgy
• Model NO.: SL-DPL
• Shape: Cylindric
• Color: Colorless
• Test: Available
• Customized: Available
• Capacity: 100-600tpd
• Fuel: Coal/Natural Gas/Coke Gas/Heavy Oil
• Design: Available
• Installation: Available
• Warranty: 12 Months
• Transport Package: Standard Export Package
• Specification: Customized
• Trademark: SL Brand
• Origin: Shandong, China
• HS Code: 8501109101
• Production Capacity: 80 Set/Year

Product Description

Energy-Efficient Dolomite Stone Magnesium Production Line: An innovative solution designed to transform dolomite into high-quality magnesium with maximum efficiency, reducing energy consumption while maintaining top-tier performance.

Product Introduction: Discover an advanced processing line dedicated to yielding premium magnesium through state-of-the-art technology and precision engineering.
The metallic magnesium represents the pinnacle of modern metallurgy. production line: A sophisticated blend of technology and expertise for magnesium production. is an expertly engineered rotary kiln, meticulously crafted to align with the unique calcining attributes of dolomite and the precise requirements of the Pidgeon method for magnesium smelting. It stands as the cornerstone of the dolomite calcining system. This state-of-the-art marvel is central to the efficiency and success of the entire magnesium production line. products: Our cutting-edge solutions ensure unparalleled quality. emerging from the rotary kiln exhibit consistently stable and homogenous quality, ensuring every batch exceeds expectations., boasting remarkable activity: Our products are vibrant and active, ready to meet the demands of modern industry. and minimal ignition loss. This ensures full compliance with Pidgeon method standards for magnesium smelting, thus enhancing the magnesium extraction rate and optimizing silicon utilization, while substantially lowering the production and consumption costs associated with metal magnesium. This approach not only meets industry standards but excels in increasing efficiency and reducing costs.. It is the quintessential equipment for dolomite calcination within the magnesium sector, setting the benchmark for excellence. Our rotary kiln represents the gold standard in the industry, defining quality and efficiency.
The comprehensive magnesium smelting process: A seamless integration of cutting-edge technology and refined methodology.smelting process spans raw material storage, dolomite calcination, grinding, briquetting, reduction, and refining. Initially, the raw dolomite is precision-crushed into optimal sizes (20-40mm) by specialized crushers, then sintered in a rotary kiln and cooled effectively by a sophisticated cooler. It is further pulverized into fine powder through advanced ball mill machinery and formed into balls using a high-performance ball press. The calcination occurs in a rotary or vertical kiln, transforming dolomite into calcined white. This is then meticulously combined with ferrosilicon and fluorite powders to create a perfect dough, placed in a heat-resistant stainless steel reduction tank, and subjected to reduction in a furnace, reaching temperatures of 1200-1250°C and a vacuum of 1.33Pa. The process culminates with the extraction of crude magnesium, followed by flux refining, ingot casting, and meticulous surface treatment to yield premium magnesium ingots. This meticulous process ensures each stage contributes to producing the finest magnesium ingots, ready for the market's demanding standards.

Product Advantages: Elevate your operations with unparalleled technological advancements.
1) Pioneering Fuel Combustion Technology: Featuring cutting-edge energy-saving burners, our system automatically regulates air distribution, thereby achieving a new standard in fuel efficiency. thereby maximizing the thermal efficiency of fuel usage. This technology sets a new benchmark for energy conservation.
2) The rotary kiln is equipped with an advanced vertical preheater, which expertly capitalizes on the high-temperature flue gas produced during rotary kiln combustion, efficiently preheating the materials within the preheater. This ingenious adaptation significantly boosts efficiency.. This strategic move allows materials to undergo partial decomposition within the preheater, leading to enhanced productivity., which escalatesthe overall system output, setting new standards for the industry. while further honing thermal efficiency for optimal performance. Achieve superior results with improved energy utilization.
3) At the kiln's forefront lies a high-efficiency vertical cooler that brilliantly harnesses the heat from the high-temperature whitened materials of the rotary kiln, preheating secondary air to a remarkable 650°C. This sophisticated design markedly boosts thermal efficiency and delivers outstanding economic returns. Experience a revolution in cooling technology that enhances productivity and profit.

Main Technical Specifications: Your guide to understanding the technical prowess behind our products.

Dimension/m	Speed(r/min)	Slope/%	Capacity(t/h)	Reducer	Motor Model	Motor Power
φ1.6×32m	0.58-2.85	4	2	ZQ75-50	YCT250-4A	18.5
φ1.6/1.9×36m	0.53-1.59	4	2.5-3	ZQ110-7	YCTZ50-4B	22
φ1.9×39m	0.53-1.59	4	3-3.4	ZQ125-7	YCT315-4A	37
φ2.2×45m	0.214-1.64	3.5	4-5	Main: ZS125-5	YCT315-4B	45
				Auxiliary: ZQ40-40	Y112M-4	4
φ2.5×50m	0.62-1.5	3.5	5-6	Main: ZS165-5	YCT355-4A	55
				Auxiliary: ZS50-1	Y160M-6	7.5
φ2.5×55m	0.62-1.5	3.5	5-6	Main: ZS165-5	YCT355-4A	55
				Auxiliary: ZS50-1	Y160M-6	7.5
φ2.8×55m	0.62-1.5	3.5	6-7	Main: ZS165-5	YCT355-4B	75
				Auxiliary: ZS50-1	Y160L-6	11
φ3.0×60m	0.5-1.5	3.5	7-9	Main: ZS165-3	ZSN-280-11B	125
				Auxiliary: ZS50-1	Y160L-6	11
φ3.2×64m	0.4-1.5	3.5	8-10	Main: ZS130-16	ZSN-280-11B	190
				Auxiliary: Zl50-1	Y180L-4	22
φ3.5×70m	0.4-1.5	3.5	12-14	Main: ZSY500-40	ZSN-315-082	280
				Auxiliary: Zl50-14	Y180L-4	22
φ4.0×80m	0.4-1.5	3.5	16-20	Main: ZLY630-35.5	ZSN-315-12	355
				Auxiliary: ZSY280-35.5	Y200L-4	30

About Us: Discover the legacy and innovation of our company.
Shandong Bullis Metallurgical Engineering Co.,Ltd.: A leader in metallurgical engineering, shaping the future of magnesium production with unmatched expertise and dedication.Stands proudly as a distinguished subsidiary of the esteemed Heze Shuanglong Metallurgical Machinery Group, strategically nestled in the industrial heart of Shandong Province, China. The Shuanglong Group undeniably leads the industry, pioneering the evolution of large-scale industrial intelligent equipment manufacturing. With an impressive registered capital of 111.1 million yuan, a sprawling factory space exceeding 200,000 square meters, and a team of over 420 dedicated professionals, we are indeed a powerhouse of cutting-edge innovation. Our core competencies encompass the comprehensive spectrum of equipment manufacturing, designing advanced production lines, meticulous R&D, precision manufacturing, efficient commissioning, streamlined operation, and an all-encompassing suite of engineering general contracting services. Our diverse business segments span the realms of metallurgy, building materials, chemicals, environmental protection, new energy, and beyond, offering our valued clients seamless, tailor-made, one-stop equipment and engineering solutions, meticulously crafted to meet their specific needs.

Qualifications and Honors: At Shandong Bullis Metallurgical Engineering Co., Ltd., we take immense pride in our sterling credentials and prestigious accolades. Our pioneering Advanced Technology Energy Saving Dolomite Stone Magnesium Production Line for Magnesium Plants is a resounding testament to our steadfast commitment to excellence. Renowned across the industry for our unwavering innovation and environmental stewardship, our state-of-the-art products are not only technologically superior but are also rigorously aligned with global standards of sustainability and efficiency.
Customer Visit:
We extend a warm invitation for you to experience firsthand the unmatched quality and groundbreaking innovation of our Advanced Technology Energy Saving Dolomite Stone Magnesium Production Line, showcased at our state-of-the-art facilities. At Shandong Bullis Metallurgical Engineering Co., Ltd., each visit is a cherished opportunity to engage with our dynamic and vibrant team, witness our advanced technological processes in action, and explore exciting opportunities for collaboration. We are wholeheartedly committed to providing an enlightening and enriching visit experience, ensuring that every interaction is a true reflection of our unwavering commitment to excellence and customer satisfaction.