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A LECA Kiln (Lightweight Expanded Clay Aggregate Kiln) is a specialized rotary kiln system designed to produce lightweight aggregate materials from raw materials such as clay, shale, or slate. Through high-temperature calcination and controlled expansion, the kiln transforms natural raw materials into LECA pellets, which are widely used in construction, horticulture, wastewater treatment, and insulation.
The raw clay or shale is fed into a rotary kiln, where it is gradually heated to temperatures between 1,100°C and 1,200°C. Inside the kiln, the raw material undergoes thermal expansion and forms porous, round pellets. These expanded clay aggregates are lightweight, durable, and resistant to high temperatures and chemicals.
Daily Capacity: Ranges from 100m³ to 500m³ (customizable)
Fuel Options: Natural gas, coal, biomass, or oil
Efficient Rotary Design: Ensures uniform heat distribution and stable pellet quality
Raw Materials: Clay, shale, slate
Environmentally Friendly: Low emissions and energy-saving design
Construction: Lightweight concrete blocks, pre-cast elements, insulation panels
Horticulture: Soil aeration, green roofs, hydroponic systems
Water Treatment: Biofilters, media for wastewater filtration
Industrial Use: Fireproof and soundproof applications
High Output with Stable Pellet Quality
Fully Automated Feeding, Firing, and Cooling Systems
Energy-Efficient and Low Operating Costs
Turnkey Design & Global Installation Support
The LECA Kiln is an essential piece of equipment for producing lightweight, high-strength, and environmentally friendly aggregates. Whether you're setting up a new LECA plant or upgrading existing production, our kiln system offers the durability, performance, and flexibility required for modern aggregate manufacturing.