Innovative Dolomite Magnesium Production Line Rotary Kiln for Efficient Magnesium Plant Solutions

• Customization: Available
• Certification: CE, ISO
• Application: Chemical, Construction, Metallurgy
• Model NO.: SL-DPL
• Shape: Cylindric
• Color: Colorless
• Test: Available
• Customized: Available
• Capacity: 100-600tpd
• Fuel: Coal/Natural Gas/Coke Gas/Heavy Oil
• Design: Available
• Installation: Available
• Warranty: 12 Months
• Transport Package: Standard Export Package
• Specification: Customized
• Trademark: SL Brand
• Origin: Shandong, China
• HS Code: 8501109101
• Production Capacity: 80 Set/Year

Product Description

Energy-Efficient Dolomite Stone Magnesium Production Line: Introducing Shandong Bullis Metallurgical Engineering Co., Ltd.'s premier solution for a sustainable magnesium production process, designed to optimize efficiency and reduce environmental impact.

Product Introduction: Delve into the world of precision-engineered magnesium production with our cutting-edge Dolomite Magnesium Production Line, tailored to fulfill the stringent standards of modern metallurgy.
The metallic magnesium: Experience the seamless integration of advanced technology and superior engineering with our magnesium production line, setting new standards in the industry. production line: Our production line is a testament to innovation, crafted to deliver unmatched performance and reliability in magnesium extraction. is an expertly engineered rotary kiln, meticulously crafted to align with the unique calcining attributes of dolomite and the precise requirements of the Pidgeon method for magnesium smelting. It stands as the cornerstone of the dolomite calcining system. This state-of-the-art: Our meticulously designed rotary kiln epitomizes engineering excellence, crafted to cater to the distinctive calcining properties of dolomite while adhering to the Pidgeon method's exacting specifications for magnesium smelting. It forms the backbone of the dolomite calcining system, embodying state-of-the-art technology and innovation. products: The products emerging from this system are a testament to quality and consistency, ensuring a superior magnesium output. emerging from the rotary kiln exhibit consistently stable and homogenous quality: The output from our rotary kiln consistently demonstrates stable and uniform quality, a hallmark of our commitment to excellence., boasting remarkable activity: These products boast exceptional activity, setting them apart in the competitive magnesium market. and: and minimal ignition loss. This ensures full compliance with Pidgeon method standards for magnesium smelting, thus enhancing the magnesium extraction rate and optimizing silicon utilization, while substantially lowering the production and consumption costs associated with metal magnesium: featuring minimal ignition loss. This adherence to Pidgeon method standards ensures enhanced magnesium extraction, optimized silicon use, and significantly reduced production costs, making our system an economical choice for magnesium producers.. It is the quintessential equipment for dolomite calcination within the magnesium sector, setting the benchmark for excellence.: This equipment is the pinnacle of dolomite calcination technology, setting a new standard of excellence within the magnesium industry.
The comprehensive magnesium: Our magnesium smelting process represents a comprehensive approach to maximizing efficiency and output quality.smelting process spans raw material storage, dolomite calcination, grinding, briquetting, reduction, and refining. Initially, the raw dolomite is precision-crushed into optimal sizes (20-40mm) by specialized crushers, then sintered in a rotary kiln and cooled effectively by a sophisticated cooler. It is further pulverized into fine powder through advanced ball mill machinery and formed into balls using a high-performance ball press. The calcination occurs in a rotary or vertical kiln, transforming dolomite into calcined white. This is then meticulously combined with ferrosilicon and fluorite powders to create a perfect dough, placed in a heat-resistant stainless steel reduction tank, and subjected to reduction in a furnace, reaching temperatures of 1200-1250°C and a vacuum of 1.33Pa. The process culminates with the extraction of crude magnesium, followed by flux refining, ingot casting, and meticulous surface treatment to yield premium magnesium ingots.: From raw material storage to the final stage of refining, our magnesium smelting process covers every aspect of production: crushing raw dolomite to ideal sizes using specialized crushers, sintering in a rotary kiln, and cooling with advanced cooling technology. This is followed by grinding into fine powder, briquetting into balls, and calcining in high-tech kilns to form calcined white. Carefully mixed with ferrosilicon and fluorite powders, the material is placed in a high-temperature reduction tank, subjected to controlled reduction, and processed under precise conditions to extract crude magnesium. The process concludes with meticulous flux refining, ingot casting, and surface treatment, yielding high-quality magnesium ingots.

Product Advantages: Discover the advantages of our magnesium production line, where innovation meets performance to offer unparalleled benefits.
1) Pioneering Fuel Combustion Technology: Featuring cutting-edge energy-saving burners, our system automatically regulates air distribution,: Our pioneering combustion technology, with innovative energy-saving burners, ensures automatic air distribution for optimal fuel efficiency. thereby: thereby maximizing the thermal efficiency of fuel usage.: maximizing thermal efficiency and setting a new benchmark for energy utilization.
2) The rotary kiln is equipped with an advanced vertical preheater, which expertly capitalizes on the high-temperature flue gas produced during rotary kiln combustion, efficiently preheating the materials within the preheater: Our rotary kiln features a sophisticated vertical preheater that utilizes high-temperature flue gas to preheat materials, enhancing efficiency.. This strategic move allows materials: This strategic enhancement allows materials to: to undergo partial decomposition within the preheater: undergo partial decomposition, further enhancing the system's capabilities., which escalates: which elevatesthe: the overall system output: overall system output and performance, while further honing: while simultaneously refining thermal efficiency for optimal performance.: thermal efficiency for unmatched operational performance.
3) At the kiln's forefront lies a high-efficiency vertical cooler that brilliantly harnesses the heat from the high-temperature whitened materials of the rotary kiln, preheating secondary air to a remarkable 650°C. This sophisticated design markedly boosts thermal efficiency and delivers outstanding economic returns.: Our state-of-the-art vertical cooler efficiently captures heat from high-temperature materials, preheating secondary air to an impressive 650°C. This innovative design significantly boosts thermal efficiency and ensures exceptional economic benefits.

Main Technical Specifications: Explore the technical prowess of our magnesium production line, designed to deliver superior results with precision.

Dimension/m	Speed(r/min)	Slope/%	Capacity(t/h)	Reducer	Motor Model	Motor Power
φ1.6×32m	0.58-2.85	4	2	ZQ75-50	YCT250-4A	18.5
φ1.6/1.9×36m	0.53-1.59	4	2.5-3	ZQ110-7	YCTZ50-4B	22
φ1.9×39m	0.53-1.59	4	3-3.4	ZQ125-7	YCT315-4A	37
φ2.2×45m	0.214-1.64	3.5	4-5	Main: ZS125-5	YCT315-4B	45
				Auxiliary: ZQ40-40	Y112M-4	4
φ2.5×50m	0.62-1.5	3.5	5-6	Main: ZS165-5	YCT355-4A	55
				Auxiliary: ZS50-1	Y160M-6	7.5
φ2.5×55m	0.62-1.5	3.5	5-6	Main: ZS165-5	YCT355-4A	55
				Auxiliary: ZS50-1	Y160M-6	7.5
φ2.8×55m	0.62-1.5	3.5	6-7	Main: ZS165-5	YCT355-4B	75
				Auxiliary: ZS50-1	Y160L-6	11
φ3.0×60m	0.5-1.5	3.5	7-9	Main: ZS165-3	ZSN-280-11B	125
				Auxiliary: ZS50-1	Y160L-6	11
φ3.2×64m	0.4-1.5	3.5	8-10	Main: ZS130-16	ZSN-280-11B	190
				Auxiliary: Zl50-1	Y180L-4	22
φ3.5×70m	0.4-1.5	3.5	12-14	Main: ZSY500-40	ZSN-315-082	280
				Auxiliary: Zl50-14	Y180L-4	22
φ4.0×80m	0.4-1.5	3.5	16-20	Main: ZLY630-35.5	ZSN-315-12	355
				Auxiliary: ZSY280-35.5	Y200L-4	30

About Us: Learn more about Shandong Bullis Metallurgical Engineering Co., Ltd., a leader in metallurgical engineering, renowned for our cutting-edge technologies and commitment to excellence.
Shandong Bullis Metallurgical Engineering Co.,Ltd.Stands proudly as a subsidiary of the esteemed Heze Shuanglong Metallurgical Machinery Group, strategically positioned in the vibrant Shandong Province, China. The Shuanglong Group is celebrated as a pioneering leader in the realm of large-scale industrial intelligent equipment manufacturing. Boasting a robust registered capital of 111.1 million yuan, an expansive factory space exceeding a whopping 200,000 square meters, and a dedicated workforce of over 420 employees, we are a true powerhouse of innovation and creativity. Our core competencies are diverse and comprehensive, spanning from state-of-the-art equipment manufacturing and meticulously designing production lines to groundbreaking R&D, seamless manufacturing processes, precise commissioning, effective operation, and an all-encompassing suite of engineering general contracting services. Our dynamic business segments cover a wide array of industries, including metallurgy, building materials, chemicals, environmental protection, and new energy, ensuring we offer our esteemed clients seamless, one-stop equipment and engineering solutions meticulously tailored to their specific needs.

Qualifications and Honors: At Shandong Bullis Metallurgical Engineering Co., Ltd., we take immense pride in our unparalleled credentials and prestigious accolades. Our cutting-edge Advanced Technology Energy Saving Dolomite Stone Magnesium Production Line for Magnesium Plant stands as a resplendent testament to our unwavering commitment to excellence. Recognized and revered across the industry for extraordinary innovation and environmental stewardship, our products are not only technologically superior but also adhere to the highest global standards of sustainability and efficiency, setting new benchmarks in the industry.
Customer Visit:
We warmly welcome you to experience first-hand the unmatched quality and groundbreaking innovation of our Advanced Technology Energy Saving Dolomite Stone Magnesium Production Line at our state-of-the-art facilities. At Shandong Bullis Metallurgical Engineering Co., Ltd., each visit is an opportunity to engage with our vibrant and passionate team, witness our advanced and sophisticated technological processes, and explore the boundless potential for collaboration. We are dedicated to providing an insightful and enriching visit, ensuring that every interaction reflects our unwavering commitment to excellence and unparalleled customer satisfaction.