Introducing the 100-500 Tpd Vertical Shaft Lime Kiln Production Line
Product Introduction
The vertical shaft lime kiln is a tall, vertical apparatus crafted for the precise burning of lime, featuring an innovative all-steel cylindrical structure. Employing the principle of heat exchange, it utilizes the interaction between the downward movement of materials under gravity and the upward flow of hot gases to produce lime of the highest quality.stone. Materials are carefully introduced at the top and are extracted from the bottom post-calcination. The temperature gradient within the kiln forms three distinct zones. it is segmented into the preheat zone, the calcination zone, and the cooling zone..
In the preheat zone, materials benefit from the warming effects of flue gas; in the calcination zone, they undergo calcination through heat generated by fuel combustion; and in the cooling zone, the hot calcined materials release heat to the inflowing cold air, cooling themselves down while providing heated air to support combustion in the calcination zone. This system ensures that each phase of the calcination process is executed smoothly and completely. Embracing cutting-edge technology, it maximizes the use of cost-effective energy sources, including gases that typically degrade the environment-such as converter gas, blast furnace gas, and calcium carbide furnace tail gas-transforming potential waste into valuable energy.
Product Advantages
1) Energy Efficiency: after burning and releasing heat for calcination, the residual hot flue gas preheats incoming material, optimizing energy use and reducing output flue gas temperature to a lowered range of 170~300ºC.
2) The kiln lining consists of four robust layers of refractory materials, offering superior thermal insulation. The kiln shell maintains a temperature approximately 60°C above ambient, effectively minimizing excessive energy usage.
3) Typically, the refractory materials have an extended lifespan ranging between 6 to 10 years, ensuring long-term durability and cost-effectiveness.
4) The kiln's fuel adaptability is remarkable. Whether using mixed fuels like lump coal and coke, high-calorific gases such as natural gas and coke oven gas, or alternative fuels like converter gas, blast furnace gas, and low calorific sources like coal gas and generator gas, it excels with unmatched flexibility. Fuel oil options like heavy oil and diesel further broaden its versatility.
5) Thanks to the vertical shaft design, the strategic angle of the single bucket elevator, and the intelligently compacted layout, space utilization is maximized.
6) Lower When considering investment, our kiln boasts a streamlined steel structure with fewer machined parts, resulting in significantly lower processing costs. The design simplifies installation and facilitates the construction of refractory materials with ease, ensuring a seamless operational setup.
Main Technical Specifications
| Capacity (t/d) |
100 |
150 |
200 |
300 |
400 |
| Distributor |
BL-2 |
BL-2 |
BL-3 |
BL-3 |
BL-4V |
| Vertical Kiln |
150m³ |
200m³ |
250m³ |
400m³ |
500m³ |
| Calcination. Temp/ |
|
| Energy Consumption Index /(kCal/kg Lime) |
|
| Power Consumption Index /(kW·h/t Lime) |
|
| Light & Over Burnt Rate /% |
≤13 |
| Lime Activity /ml |
220~280(depends on the composition of limestone) |
| Lime Discharging Temperature /ºC |
Ambient Temperature+60 |
| Limestone Feeding Size /mm |
30~80/80~120 |
| Working Days / Days Per Year |
≥340 |
| Fuel Type |
Coal Powder, natural gas, lump petroleum coke, biomass fuel, etc. |
Process Flow Chart
About Us
Shandong Bullis Metallurgical Engineering Co., Ltd. As a proud subsidiary of Heze Shuanglong Metallurgical Machinery Group, Shandong Bullis is strategically situated in Shandong Province, China. Our parent company, Shuanglong Group, stands at the forefront of industrial intelligent equipment manufacturing, underpinned by a robust registered capital of 111.1 million yuan. With sprawling facilities exceeding 200,000 square meters and a dedicated workforce of over 420 employees, we excel in equipment manufacturing, production line design, R&D, and comprehensive engineering contracting. Our expansive business segments span across metallurgy, building materials, the chemical industry, environmental protection, and new energy sectors. We offer customers holistic solutions encompassing equipment and engineering services.
Honors and Qualifications
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