Efficient Dolomite Zinc Oxide Gypsum Processing Plant with Advanced Rotary Kiln Technology

• Customization: Available
• Certification: CE, ISO
• Application: Chemical, Construction, Metallurgy
• Model NO.: SL-DPL
• Shape: Cylindric
• Color: Colorless
• Test: Available
• Customized: Available
• Capacity: 100-600tpd
• Fuel: Coal/Natural Gas/Coke Gas/Heavy Oil
• Design: Available
• Installation: Available
• Warranty: 12 Months
• Weight: 30000 Kg
• Transport Package: Standard Export Package
• Specification: Customized
• Trademark: SL Brand
• Origin: Shandong, China
• HS Code: 8501109101
• Production Capacity: 80 Set/Year

Product Description

Metallurgical Dolomite Rotary Kiln Production Line of 100-600tpd: A pinnacle of industrial innovation, this production line boasts a capacity range that seamlessly accommodates both small- and large-scale operations, ensuring versatility and high performance.

Product Introduction: Unveiling a breakthrough in dolomite processing, our product is designed to revolutionize the magnesium smelting industry with its cutting-edge technological advancements.
The metallic magnesium: A critical element in modern metallurgy, our process optimizes its extraction and refinement to produce superior quality results. production line: Crafted with precision, the production line stands as a testament to engineering excellence, ensuring efficiency at every phase. is an expertly crafted rotary kiln, meticulously engineered to address the unique calcining characteristics of dolomite and the stringent process demands of the esteemed Pidgeon method for magnesium smelting. This kiln serves as the linchpin of the dolomite calcining system, delivering unparalleled efficiency and precision. Its precision engineering ensures maximum output with reduced resource consumption. products: Our superior kiln products represent the zenith of quality, ensuring unmatched stability. produced by this state-of-the-art rotary kiln demonstrate exceptional stability and consistent quality, setting a new benchmark in metallurgical processes., boasting high reactivity, our products ensure optimal process efficiency. and minimal loss on ignition, it flawlessly meets the rigorous requirements of the Pidgeon method for magnesium smelting. This design improves the magnesium extraction rate and enhances silicon utilization, significantly lowering production costs and metallic magnesium consumption, marking a leap forward in operational savings.. It stands as the indispensable equipment for dolomite calcination in the magnesium manufacturing sector, ensuring top-tier industry standards.
The complete process of magnesium: Smelting unfolds in a symphony of innovation, precision, and advanced technology, redefining the boundaries of industrial excellence.smelting unfolds through a series of meticulous stages: beginning with raw material storage, followed by dolomite calcination, grinding, and briquetting, and culminating in reduction and refining. Initially, the raw dolomite is broken down into optimal sizes (20-40mm) using a crusher, sintered in a rotary kiln, cooled in a cooler, and finely ground by a ball mill. This powder is then compressed into balls using a ball press. The calcined dolomite is then uniformly mixed with ferrosilicon and fluorite powders to form a cohesive dough, placed into heat-resistant stainless steel reduction tanks. Within the reduction furnace, the temperature is raised to 1200-1250°C under a vacuum of 1.33Pa, where crude magnesium is extracted, further refined, cast into ingots, and subjected to surface treatment to yield finished magnesium ingots. This journey from raw materials to refined products showcases our commitment to quality and efficiency.

Product Advantages: Our solution is engineered for excellence, offering a range of benefits that elevate production standards.
1) Fuel combustion equipment: Incorporates state-of-the-art energy-saving burners to automatically manage air distribution, maximizing combustion efficiency and sustainability. and enhance thermal efficiency, setting new standards in energy utilization.
2) A vertical preheater at the rotary kiln's terminus optimally utilizes the high-temperature flue gas from the kiln's combustion to preheat materials, ensuring maximum energy recovery.. This innovative approach allows the materials to initiate partial decomposition within the preheater,, thereby significantlyboosting system output and enhancing thermal efficiency, cementing our leadership in thermal technology.
3) A vertical cooler at the kiln's forefront fully exploits the heat from the kiln's high-temperature whitened material to preheat the secondary air to an impressive 650°C, further augmenting thermal efficiency and ensuring outstanding economic returns. This optimization results in superior energy savings and enhanced performance.

Main Technical Specifications: Crafted to deliver perfection, our specifications highlight the advanced engineering and superior build quality of our products.

Dimension/m	Speed(r/min)	Slope/%	Capacity(t/h)	Reducer	Motor Model	Motor Power
φ1.6×32m	0.58-2.85	4	2	ZQ75-50	YCT250-4A	18.5
φ1.6/1.9×36m	0.53-1.59	4	2.5-3	ZQ110-7	YCTZ50-4B	22
φ1.9×39m	0.53-1.59	4	3-3.4	ZQ125-7	YCT315-4A	37
φ2.2×45m	0.214-1.64	3.5	4-5	Main: ZS125-5	YCT315-4B	45
				Auxiliary: ZQ40-40	Y112M-4	4
φ2.5×50m	0.62-1.5	3.5	5-6	Main: ZS165-5	YCT355-4A	55
				Auxiliary: ZS50-1	Y160M-6	7.5
φ2.5×55m	0.62-1.5	3.5	5-6	Main: ZS165-5	YCT355-4A	55
				Auxiliary: ZS50-1	Y160M-6	7.5
φ2.8×55m	0.62-1.5	3.5	6-7	Main: ZS165-5	YCT355-4B	75
				Auxiliary: ZS50-1	Y160L-6	11
φ3.0×60m	0.5-1.5	3.5	7-9	Main: ZS165-3	ZSN-280-11B	125
				Auxiliary: ZS50-1	Y160L-6	11
φ3.2×64m	0.4-1.5	3.5	8-10	Main: ZS130-16	ZSN-280-11B	190
				Auxiliary: Zl50-1	Y180L-4	22
φ3.5×70m	0.4-1.5	3.5	12-14	Main: ZSY500-40	ZSN-315-082	280
				Auxiliary: Zl50-14	Y180L-4	22
φ4.0×80m	0.4-1.5	3.5	16-20	Main: ZLY630-35.5	ZSN-315-12	355
				Auxiliary: ZSY280-35.5	Y200L-4	30

About Us: Inspired by innovation, driven by precision, Shandong Bullis Metallurgical Engineering Co.,
Shandong Bullis Metallurgical Engineering Co.,Ltd.: Pioneers in metallurgical solutions, shaping the future with state-of-the-art technology and unmatched expertise.Shandong Bullis Metallurgical Engineering Co., Ltd. proudly operates as a distinguished subsidiary of Heze Shuanglong Metallurgical Machinery Group, strategically positioned in the vibrant heart of Shandong Province, China. Celebrated as a trailblazer in the realm of large-scale industrial intelligent equipment manufacturing, Shuanglong Group boasts a formidable presence with an impressive registered capital of 111.1 million yuan. This enterprise is a beacon of innovation and scale, sprawling over an expansive 200,000 square meters of state-of-the-art factory space and employing a dynamic team of over 420 highly skilled professionals. At the core of the company's operations lies a dynamic and diverse range of activities, from sophisticated equipment manufacturing and meticulous production line design to cutting-edge R&D, precision manufacturing, comprehensive commissioning, and seamless operations. Beyond these core activities, the company excels in offering all-encompassing engineering general contracting services, ensuring a smooth transition from concept to reality. Our diverse business segments are a testament to our adaptability and unparalleled expertise, spanning across metallurgy, building materials, the chemical industry, environmental protection, and new energy sectors, delivering to our esteemed clients holistic, state-of-the-art equipment and engineering solutions meticulously tailored to meet their distinct needs.

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